Environmental Monitoring

Warehouse temperature monitoring that goes where your forklifts go

BLE sensors collect temperature, humidity, and wet bulb data from every zone in your facility — automatically, as forklifts drive their normal routes. No fixed infrastructure. No dead zones.

100%
Facility coverage
<1 day
Deployment time
24/7
Continuous logging
Book a demo How it works
Temperature & Humidity
Continuous monitoring across ambient, cold, and freezer zones
Wet Bulb Index
Real-time heat stress monitoring for OSHA worker safety compliance
Condensation Forecasting
Predict wet floors before they cause slip-and-fall incidents
Compliance Tracking
Automated documentation for cold chain, OSHA, and safety audits
The Problem

Temperature problems are invisible until they're expensive

  • Heat illness goes undetected
    OSHA's proposed Heat Illness Prevention Rule triggers at 80°F. Without continuous monitoring, you won't know until a worker goes down.
  • Sweating floors shut down operations
    Warm humid air meets cold concrete. Floors "sweat" with condensation. Workers slip. Autonomous robots can't navigate. One facility resorted to buying mattresses to soak up the water.
  • Cold chain breaks go undocumented
    Manual temp checks happen twice a day. Product sits at wrong temperature for hours between checks. No audit trail when claims arise.
  • Fixed sensors miss most of the facility
    Wall-mounted sensors cover the zone they're in. What about the mezzanine, the dock doors, the back of aisle 47? Dead zones everywhere.

When summer humidity hits, warehouse concrete floors "sweat" — condensation forms faster than anyone can see it. One facility had to buy mattresses to soak up the water because they couldn't keep up with mops. Another shut down their autonomous mobile robots entirely — the machines couldn't navigate wet floors safely.

Sweating floors shut down robots, injure workers, and stop operations

A single heat-related OSHA citation: $16,550. Serious violation: $165,514. Repeat offenders: up to $165,514 per violation. Continuous monitoring isn't optional.

OSHA proposed Heat Illness Prevention Rule: 80°F action trigger
The Mobile Advantage

Your forklifts already cover every aisle. Now they collect environmental data too.

Traditional monitoring requires fixed sensors, WiFi gateways, power wiring, and IT projects. OneTrack uses battery-powered BLE beacons collected by the vehicles already driving through your facility.

Fixed Sensors
Traditional approach
  • WiFi gateways and power wiring required
  • IT project: weeks to months to deploy
  • Coverage gaps between sensor locations
  • Expensive to scale across facilities
  • Single data points per fixed location
  • Infrastructure maintenance and battery swaps
OneTrack Mobile Collection
Forklift-powered monitoring
  • Battery-powered BLE beacons — no wiring
  • Deploy sensors in hours, not weeks
  • Complete coverage — forklifts go everywhere
  • Add a facility by shipping a box of beacons
  • Hundreds of data points per shift per zone
  • 5-year battery life, zero maintenance
How mobile collection works
BLE beacons placed in zones
Forklifts drive normal routes
Sensors collect data automatically
AI analyzes & alerts in real-time
What We Monitor

Enterprise-grade sensors. Complete environmental intelligence.

Each BLE sensor measures multiple environmental parameters simultaneously. Combined with AI analysis, you get actionable intelligence — not just raw readings.

Temperature

Continuous temperature readings across ambient, refrigerated, and freezer zones. Automated alerts when readings exceed thresholds.

Ambient, cold chain, freezer zones

Humidity

Relative humidity tracking to protect product integrity, prevent mold, and maintain storage compliance requirements.

OSHA recommended: 20-60% RH

Wet Bulb Temperature

Real-time wet bulb index combining temperature and humidity to measure actual heat stress risk. The metric OSHA uses for worker safety assessment.

OSHA WBGT compliance standard

Condensation Forecasting

Predict when concrete floors will develop condensation by monitoring temperature-humidity differentials. Alert teams before slip hazards form.

Predictive, not reactive

Trend Analysis

AI identifies temperature patterns across shifts, seasons, and zones. Know which dock doors spike temperatures. Which zones hold humidity.

Patterns across time and space

Compliance Documentation

Automated logging and reporting for cold chain audits, OSHA inspections, and FDA/FSMA requirements. No manual logbooks.

Audit-ready, always
Use Cases

Built for the industries where temperature isn't optional

Food & Beverage

Cold chain integrity from dock to rack

FSMA requires temperature documentation throughout the supply chain. Monitor cold storage, transition zones, and dock areas continuously. Automated logging replaces manual spot-checks.

Third-Party Logistics

Multi-client temperature SLAs

Different clients, different temperature requirements. Monitor and document compliance for each client's products across shared facilities. Prove SLA adherence with continuous data.

Pharmaceutical & Life Sciences

GMP-grade environmental monitoring

FDA and USP requirements demand continuous temperature monitoring with documented proof. OneTrack provides the data density and audit trail that GMP warehouses require.

Manufacturing

Worker safety in hot environments

Monitor wet bulb temperature across production floors, especially near heat-generating equipment. Automated alerts when conditions approach OSHA action triggers. Protect workers before heat illness strikes.

Compliance Reference

OSHA warehouse temperature guidelines

While OSHA has no specific warehouse temperature regulation, the General Duty Clause and proposed Heat Illness Prevention Rule create clear requirements. Continuous monitoring provides the documentation you need.

Recommended Temperature

68-76°F

OSHA's recommended range for warehouse and workplace environments

Recommended Humidity

20-60%

Relative humidity range to prevent mold growth and maintain worker comfort

Heat Action Trigger

80°F

Proposed Heat Illness Prevention Rule requires employer action above this threshold

Serious Violation Fine

$165K

Maximum penalty per serious or willful violation under current OSHA enforcement

Get Started

See how mobile environmental monitoring works in your facility

Deploy temperature, humidity, and wet bulb monitoring across your operation — without an IT project.

  • Complete facility coverage from day one
  • No WiFi gateways, no wiring, no IT project
  • Wet bulb and condensation forecasting included
  • Automated compliance documentation
  • Works alongside existing OneTrack safety & productivity platform
Book a demo
See environmental monitoring in action